document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Estimate Horsepower Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. endobj Address what you may be asking? See Figure 2. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 15-30 inch pounds 0000002407 00000 n Does that sound right? Posted on Aug 09, 2009 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. 55-65 foot pounds Camshafts Front Brake Disc screws Could someone tell me which is correct? This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. 27 0 obj<> endobj xref 27 41 0000000016 00000 n It just seems like 75 is pretty weak.. 06. Harley-Davidson Bronx Specs. Harley Davidson Softails require one quart of primary fluid. After that, you should test it out by riding your bike on the road. The bike features an agile and lightweight frame with an adjustable suspension, upside down . Making Drag Pipes Work, SHOP TALK I went and purchased a machine shim the fits exactly behind that nut. 0000001947 00000 n After that, tighten the lever or turn it inward for the opposite effect. for Derby Cover. 2 0 obj Tuning a CV carb Which it won't fit my bike.. eitherway I'll have it ready to go today. Evolution Unlimited Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. My question was about the posted rear axle torque value for the '06 VRSC . BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Transmission Sprocket locking screw XL Install a Big Twin cam 5/8" - 154, Home Land Speed Racing GalleryCV Carburetor No two are exactly alike, and each one has its own story. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. The book says: for the release cover 120 to 144 in.lbs. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Rating. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. 0000035146 00000 n Late '83 and later is 80-90 ft-lbs. QO_(44? Ask us a Question. 28-35 foot pounds %PDF-1.4 % If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. So like alot of other guys plus the mechanic. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Now, release the locknut and adjuster both nuts slightly. 14-21 is or seems to be a big difference . You have to understand there are different levels of mechanical aptitude. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. at home Pistons and Cylinders Harley-Davidson CVO Tri Glide Specs. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Keep in mind this is the one for the 2007 modeles . 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. An In-Depth Discussion on Harley Davidson Paint Codes. Refer to Table 18. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. <>>> These are two questions which should not be asked. 30-45 foot pounds Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Continue with Recommended Cookies. You should be using a service manual to obtain the correct values for the motorcycle you are working on. 10 mm. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Buy Books and Manuals I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . 0000009563 00000 n Cam / Nosecone Cover screws gear lube. Engine Tuning I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Next, put the spring, cover, and screws back just like they were. EVO Exhaust Testing A few years ago a local shop put a new motor in my K9. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Ratman said: . An example of data being processed may be a unique identifier stored in a cookie. Rocker arms are 18-22ft. Contact point (2) must have edge of drill touching the edge of fork leg. Torque specs seem off. Torque ft. lbs. TC Exhaust Testing To fix the issue, take off the clutch lever. A 5/16-inch bolt should be tightened to 12 foot-pounds. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 191. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Laced Wheel 0000030849 00000 n 32-40 inch pounds 90-120 inch pounds 2. Learn how to replace it on your bike! 9. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Finding Manifold Leaks Some of our partners may process your data as a part of their legitimate business interest without asking for consent. How to Build a Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. 1/2" - 58 ft. lbs. Open the derby cover so you can see the primary oil level. [PDF] INSTRUCTIONS - Harley-Davidson https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Motor Oil ). right though as you say! 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Tappet Screen Plug After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. We also found 79 foot-pounds of torque capacity for the 1340-cc. Shop Manual Appendix On the topic of chassis characteristics, responsible for road holding . The consent submitted will only be used for data processing originating from this website. Exhaust Systems Clutch hub nut (left handed threads) 60-80 foot pounds. The pictures below will help you understand why I dont give torque specifications when asked. 110-120 foot pounds The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 17-22 foot pounds $20 Bike Lift Now you should slacken the larger lock nut by unfastening it with your fingers. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. 83. Tighten front axle to proper torque. Step 1 - Drain your primary. Instructions say refer to the manual. 0000007800 00000 n lordharold, Jun 2, 2012. Intake Manifold Flange capscrew Plug Wires #7. The 2010 Service Manual has two different values for the banjo bolts. They should be the same for 2001 Dyna. June 2, 2018 by Ride It Wrench It 4 Comments. Spark plug size. How to get Professional Tuning Results Then scribe aline and go maxium of 50 degrees more. 0000016060 00000 n If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. SPECIFICATION. Plus they say blue for the clutch nut and red for the compansator. in. Engine Displacement Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Shop Manual Rear Master Cylinder mounting nut Repair manual verses what everyone says. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Use Loctite 271 on threads. 0000008358 00000 n 10-12 foot pounds Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . lbs. After that, you can use some non-petrol-based silicon lube on the friction plates. Sportster Unlimited Harley-Davidson 1200 Custom Specs. 15-17 foot pounds And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Insert a 7/16 in drill bit (1) through hole in front axle. It does. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Whatever the need, you need to work with specific torques for each part. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Yes, it uses a ramping system to apply more pressure to the clutch disc. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. lbs. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. 0000001472 00000 n 0000004384 00000 n The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. (101.6 mm)Piston displacement - (approx.) Clutch lever free play: 1/16". Otherwise apply general torque specs according to bolt size. Install lockplate (6) over nut (5) such that Now your clutch lever is adjusted and ready. Nitrous Oxide 13. Proceed as follows: a. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. . __transmission sprocket nut at 60.. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. DIESEL-FUMES. Clutch hub nut (left handed threads) 60-80 foot pounds. Blake Bleeder Nipples 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Camshaft Specifications Modification, Feel free to preview a sample to get an idea of what it looks like. TC96 2007 Engines If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. 1 0 obj Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Your email address will not be published. Its time I addressed the issue of tools & torque specifications. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Refer to the torque values from your service manual as necessary. Tappet Guide bolts -EFI modifications explained, Modification, Yet, they will need regular maintenance. Required fields are marked *. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 TC95 100HP Street as instructed in your factory manual. Reduce Engine Ping, High Heat on 2007/08 HD Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Get XiED(tm)! Re-install the clutch basket into the primary case (with chain and the associated components!). 88 cu. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. What issue? Who Manufactures Harley Davidson Spark Plugs? Crankcase bolts By nucseal in forum Harley Trike Conversions Replies: 3 Last . 60-65 foot pounds MPH at RPM Rear Shock Absorber Thanks again for everyone's help All times are GMT-5. Cast Wheel Get the proper tools and know how to use them. These specs come from the engineers who designed and built the bikes. 0000004810 00000 n After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Charging system. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Harley-Davidson CVO Street Glide Specs. 10. It is crucial for the proper maintenance of every Harley motorbike. Gear Ratios Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). For removing the cover, move up down and reveal the clutch cable adjuster. Nightrider COPYRIGHT 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Tighten them up good and snug, you don't need a torque wrench. Sportster Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. on the Comp nut. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Compensating sprocket nut is 80-100 ft-lbs., all years. Upper Stud acorn nut Yet, it covers a massive space. Stutter Box 5/16" - 19 ft. lbs. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. in. So, after the proper release, your problem is solved. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Street Engine, The 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. %PDF-1.5 WEB Links for 2007/08 HD, Harley Camshaft basics of Fuel Injection explained, DEWEY'S Where might I find a service repair manual for a 2017 Harley Davidson Road King? So, you are better to go through the user manual for each motorcycle and find the correct torque values. Not everyone has a mechanical aptitude. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. 35-40 foot pounds. This engine is designed to use unleaded fuel. It becomes even more important when you have a Harley Davidson motorcycle. Including all these torque specs for Harley in a single article is nearly impossible. He said the torque value listed in his service manual was different for his 2008 Road King. Air Density, Harley-Davidson EFI Transmission Side Cover bolts These are for 1999-2002FLH/FLT book. 0000003541 00000 n Battery. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. 100 in lbs for the clutch diaphragm bolts. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Discussions. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 0000024100 00000 n Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Apr 27, 2016. Save my name, email, and website in this browser for the next time I comment. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. 4 0 obj Shovel 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). SOURCE: Need the torque specs on clutch for a 85 FLHTC. MANUFACTURING TOLERANCES. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 15-17 foot pounds It helps to use a funnel designed for a primary case. 0000033698 00000 n The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. The nut only moved about 10 degrees past the . With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Timer screws (inner cover and sensor plate) fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. 27-32 foot pounds Apoliggize if this a beaten subject. Price. We and our partners use cookies to Store and/or access information on a device. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Sometimes you can even shift up into second and then down into the first. I opted for a machine shim.. they didn't come out with the updated comensator until 07. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Pinion Gear nut 0000010799 00000 n 0000008030 00000 n You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 0000009625 00000 n Evolution 80 #2. General. First, you need to pull up your vehicles clutch cable. 90-120 inch pounds 30-40 foot pounds 0000031803 00000 n General Information My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. The torque specs are the same as with any Evolution engine. Belt Drive This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Rear Wheel Sprocket bolts 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. TC96 2007 Stage 1/2 bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Agreed! Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Camshafts 0000004274 00000 n SPECIFICATIONS . Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Specification Tables, HD Twin Cam Engine Builds 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Oil Pump manifold screws 8. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Clutch If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 46-50 A maximum output. I would also encourage other viewers not to answer this question either. What I know off the top of my head: 1.) Stop the guess work and get a manual! Therere other torque values for different screws and nuts too. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. 25-30 foot pounds Pivot Shaft 35-45 foot pounds Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 25-40 foot pounds. Khrome Werks AR100 test In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. They will ensure that full servicing free of cost. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . it sure seems low to me, but just checkin with the pros here before i get all greasy. Good questions! Triple Tree Pinch Bolts Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm.
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